With the increasing demand in the LED lighting market, LED lighting enterprises with traditional manual or semi-automatic production modes will face bottlenecks in manufacturing cost and quality consistency, and automation, scale, and standardization to achieve lean production and reduce costs will become LED lighting. The key to success in the future.
In the traditional LED lamp assembly process, nearly 20 processes, such as welding of various kits, power supply components, and finished product packaging, are manually completed manually, which takes a lot of time and seriously restricts the improvement of the production capacity of LED lamps.
In recent years, a number of LED lighting listed companies have begun to carry out automated transformation and trial production of the production line, in order to achieve the purpose of improving production efficiency and saving labor costs.
In this context, Zhongwei Optoelectronics completed the development of the intelligent production line of ZWL-A1200 distributed LED lamps.
ZWL-A1200 is a distributed LED lighting intelligent production line independently developed according to the market demand and the company's experience in the automatic intelligent production line of LED lamps, to realize the fully automated assembly of LED lamps.
According to the relevant person in charge, "The line body can be reasonably arranged according to the different LED bulb structure and process assembly method of the customer, so that the whole line is arranged reasonably and different types of bulbs can be produced in the same production line."
At the same time, it can also be connected to the ZWL-TA1200 LED lamp automatic aging detection integrated line through intelligent robot or manual connection to realize the complete solution of fully automated, intelligent assembly, aging and detection of the lowest cost LED lamps.
The intelligent automatic manufacturing system for LED lamps in China is using six independent core technologies:
1. High-speed precision electronic measurement technology;
2. Intelligent automatic control technology;
3. Precision mechanical technology;
4. Machine vision technology;
5. Comprehensive testing technology for light and color electricity;
6, computer information software technology.
It is worth noting that the intelligent production line has also introduced intelligent image recognition technology, instead of manual visual inspection or mechanical positioning, with a unique flexible line design. Really stop the production without stopping production, the monthly production capacity is more than 900,000 (LED bulbs), only 6-8 people need to work.
Some customers commented on it:
1, can be customized according to customer needs specific solutions, cost-effective.
2. Automated assembly production line with high product consistency and stable quality.
3. The product has a high straight-through rate.
4, all process, real-time detection, real-time monitoring.
5, after-sales service is fast and perfect.
6. The test machine is in good condition and consider adding more production lines.
7. Rail-type transmission structure with high positioning accuracy.
Zhongwei Photoelectric
Hangzhou Zhongwei Optoelectronic Technology Co., Ltd. was established in April 2005 with a registered capital of 75 million yuan and a factory building area of ​​48,000 square meters. It is a holding subsidiary of Zhejiang Jingsheng Electromechanical Co., Ltd. (stock code: 300316).
The company is a key high-tech enterprise of the National Torch Program, which integrates R&D, production, sales and service. Its main business covers semiconductor lighting industry chain standard testing, production line online testing and intelligent manufacturing.
The company is a member of the National Semiconductor Lighting Standards Working Group and has participated in the drafting of 8 national standards and 3 industry standards.
The company has undertaken the national “Twelfth Five-Year†Science and Technology Support Program Project, the National Torch Program Project, the National Key New Product Project, the Zhejiang Major Science and Technology Innovation Project, and the Hangzhou Major Science and Technology Innovation Project. It has been recognized as the Zhejiang Semiconductor Equipment High-tech R&D Center. Zhejiang Enterprise Technology Center.
The company has obtained nearly 100 national patents and software copyrights. The company invests in R&D with an annual average of no less than 10% of its revenue, providing solid guarantee for continuous innovation of products, and many technologies have leading the industry.
In December 2014, the Zhejiang Provincial People's Government awarded the establishment of the “Semiconductor Intelligent Manufacturing Provincial Key Enterprise Research Instituteâ€.
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