With the rapid development of society, the human cost has been rising, which has driven the continuous development of processing and manufacturing to a more efficient, automated production line. It has become popular in the manufacturing industry and is in hot demand.
Automatic production line in the absence of intervention in accordance with the provisions of the procedures or instructions to automatically operate or control the process, its goal is "steady, accurate, fast." Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical care, services, and family. The adoption of an automated production line not only frees people from heavy manual labor, part of mental work, and harsh and dangerous working environments, but also expands the function of human organs, greatly increases labor productivity, and enhances people’s ability to understand the world and transform the world. .
Our company is a refrigerator glass door pre-installation production line designed and produced for a world-famous top 500 company in Germany. It can quickly and accurately complete the processing of refrigerator glass door, glass door and glass door. As we all know, the German manufacturing process is known for its scientific rigor, and the requirements for equipment are described as “demandingâ€. All the design and production personnel of our company have met the challenge with no difficulty, and finally passed the acceptance of the enterprise with its excellent efficiency and high reliability, and received favorable comments from the company.
The main production process of the production line is as follows: three silos are placed, and the glass doors of the three doors of refrigerating, fresh-keeping and freezing are respectively placed. The production line automatically takes the glass plate from the silo, puts the glass plate into the transfer warehouse, and makes the glass reliable in the transfer warehouse. Position and stick high-viscosity tape around the glass, and then drop it into the processing station. The processing station first positions and assembles the four sides of the door panel into a frame for repositioning. Then the glass door panel is accurately placed on the processed door frame, and a certain force is applied for a certain period of time. After that, the robotic arm returns to the hopper, and the conveyor belt will process the workpiece. Transfer to the next station, to complete a processing process.
There are three difficulties in this process:
1, accurate positioning. The process requires high precision, and the gap between the door frame and the glass does not exceed 1 mm. If the positioning is inaccurate, the glass will collide with the door frame and damage the workpiece.
2, glass door edge tape adhesive. The edge of the tape is evenly glued and the four corner gaps are controlled within a certain range.
3, glass door and door frame pressure intensity. The pressure between the glass door and the door frame must be precisely controlled within a certain range. If the force is used to break the glass and the strength is not enough, the door will not be pressed tightly, and it will fall off when used for a long time.
During the process of debugging refrigerator door glass production lines, we faced many problems in the handling of process difficulties, but through the concerted efforts of the company from top to bottom, through a number of trials, solved all the problems.
Through the refrigerator glass door pre-installed production line, in-depth understanding of the German scientific and rigorous processing problems, sophisticated technology. Many places are worth learning from us, let us take a new step in the design of the future.
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